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AerospaceWe map the limits. Then print past them.

Airframe programmes live and die on iteration speed. We print non-flight tooling, jigs, ducting mock-ups and cabin fittings on FDM in hours, so your design loop is measured in days instead of procurement quarters.

Lead time
24–72 h for standard FDM envelopes
Typical tolerance
±0.2 mm or ±0.2 % (whichever is greater)
Process
FDM · PA-CF · PC
/ WHAT WE FIX

The three things that slow aerospace down.

01

3–7 day vendor turnaround

Our nodes are automated and queue-scheduled: a locked quote enters production the same working day.

02

No visibility into production

Every job exposes a live stage timeline — quoted, paid, printing, quality, dispatch — with node allocation and camera feed.

03

Import lead time on polymer tooling

PA-CF and PC printed in Surat removes the customs window entirely for tooling-class parts.

/ TYPICAL PARTS
  • ▸Assembly and drill jigs
  • ▸Ducting and airflow mock-ups
  • ▸Cabin interior fit-check fittings
  • ▸Inspection gauges and go/no-go checks
  • ▸Line-side maintenance fixtures
/ MATERIAL CALLS
PA-CF

Stiff, dimensionally stable, low creep — best for load-bearing jigs.

PC

High heat deflection for parts near curing ovens or engine bays.

ASA

UV and solvent resistant for shop-floor fixtures.

/ HANDLING
  • NDA on every upload
  • Batch traceability per job ID
  • Material lot logging
/ CASE STUDIES

Jobs we have already run in aerospace.

Tier-1 airframe supplier, Hyderabad

Drill jig for a composite access panel

BriefHole pattern on a composite panel was being marked by hand, costing two hours per unit and producing scrap on mis-drills.

What we printedPrinted a two-piece PA-CF jig with hardened drill bushings pressed into printed seats, keyed to the panel edge datum.

Material
PA-CF
Tolerance
±0.15 mm on bushing centres
Lead time
31 h from STL to dispatch

Mark-up time cut from 120 min to 9 min per panel; mis-drill scrap eliminated across a 240-unit run.

Interiors design house (NDA)

Cabin bezel fit-check set

BriefSix bezel revisions needed physical fit checks against a seat rail mock-up before tooling release.

What we printedAll six revisions printed in one build at 0.12 mm, numbered in-part so the review team could not mix them up.

Material
PC
Tolerance
±0.2 mm
Lead time
26 h for all six revisions

Design freeze reached in one review cycle instead of three; tooling release pulled forward by 5 weeks.

Drop the STL. Get a firm price in minutes.

no RFQ cycle, no phone tag.

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/ OTHER SECTORS